removing the body from a club car golf cartyolink hub

Club Car Bodies & Body Parts. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. It's pretty easy to remove a Club Car Body. How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. Any pics of the cart yet? To do so, you need the following materials. Once the screws are removed, you can lift the body off the frame. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. link to Callaway Epic Max Driver (Specs Guide). They are put on with two sided tape. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. The pictures were a great help, Thank you! You can also email us at Support@GolfCartGarage.com. Removing Head On a Club Car DS. A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work That should be it. Find the gas tank and remove the three bolts holding it down. - Back seat folds down flat for work space or to carry larger items. Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode Use an electric screwdriver to remove the screws with the help of a T40 Torx bit. New Trojan 48 Volt Batteries with Charger. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality. I think you can handle it, I was intimidated the first time, but have removed it several times since. Golf Cart Repair and Golf Cart Troubleshooting Q&A. These screws are located on the top, bottom, and front of the body. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Plastic fusion spray paint is a good choice for smooth surfaces. In this case, give a drying time of about half an hour before you apply the second coat. There are a few ways to take the top off a golf cart. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. If you're looking for alternatives to golf cart wraps, you may want to consider this body kit instead! Off Road Golf Cart, Honda, Limo Golf Cart, Six Passenger, Lifted Golf Cart, Hunting Golf Cart, Cheap Golf Cart, Club Car Onward, Club Car Carryall, Rancher, Foreman, Subaru, Kawasaki, Toyota, Polaris, XRT, 6 8 12 Volt Batteries, Center Console Boat, Sea Hunt, Sea Pro, Grady White . Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. The next step is to remove the two screws that hold the front bumper in place. Required fields are marked *. Slide the shaft upwards so that the gas pedal has more play. Fiberglass golf carts often have a white or beige body. Carefully loosen the screws on the straps holding the tank on the cart. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. Design Center: The final step is to remove the six screws that hold the front grille in place. removal of the reverse switch cover, which Barry does by unscrewing the This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. You might need an extra coat if youre planning to give your dark colored cart a light color. Most likely the LED is burnt out and you will need to buy a new fixture. Remove the masking tape about 10 minutes after spraying the last coat. I will give it a try later today! Run a heat gun over the plastic surfaces such as trims. You must log in or register to reply here. Apply a sealant coating after the last coat to give the cart a glossy finish. Take out the fuel filter inside the tank. These screws are located on the bottom of the bumper. You will need a few basic tools and a little bit of patience. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . Regular Flex (Which Should You Choose?) You Why are golf carts useful? Apparently, the material is "surlyn", which I assume to be a softer plastic. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. One way is to use a golf cart lift. Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. Slowly take the gas tank out of position. New posts. This will be helpful to me also thx. Step 3 -Remove Motor From Axle Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. AU $1,505.83 + AU $385.05 postage. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. Here's a couple diagrams that show all the bolts and mounting points. OEM: 1013032, 101582902; 5706. Remove the forward-reverse switch on the rear body using the same bit. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. These screws are located on the front of the vehicle, near the top. 6 Lift with 14 Colored Wheels with Turf Tires. My husband is just not that handy. Take the seat off of your cart by removing the connecting screws. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! Club Car Gas. Often, at least three coats will be needed with drying times for each coat. Spray the acrylic base coat on the fiberglass body. Spin-on type filter with gasket. Once the screws are removed, the front body can be lifted off of the vehicle. OEM: 1016467, 607454; 2168. . Carefully insert the hose into your golf carts gas tank opening. Can I remove the head without removing the body to get access? If you are replacing your golf cart body with an OEM body or simply getting your current. Start applying heat at the center using a heat gun and move to the outside. Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. Black club car body. Adhere to the drying time specified on the paint can, between two coats. Your email address will not be published. Tighten the bolt and start the golf cart. Disconnect pack positive and pack negative connections. You can squirt some water on the circular surface of the air pump. Wipe the cart using a towel and let it dry completely. You can follow the steps below to remove a Yamaha G16 golf cart body. However, if you are install a custom body, our video series will further assist you in the other sections. Inspections are by appointment only. Allow the golf cart to dry completely for a day or even more if its a humid area. Brush off the sanding dust with a microfiber cloth. Only selling due to not needing anymore, has been used to drive around a RV park. Like the primer, follow the drying time specified between two coats. Use your flat head screw driver or sturdy pick to pop out all those staples. Copyright 2023, arsearchinc - All Rights Reserved. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. Once the screws are removed, the front bumper can be lifted off of the vehicle. These bolts are usually located in the corners of the chassis. Remove the gas tank from your golf cart Empty any remaining fuel Clean the tank using carb cleaner Rinse the tank with a lot of water Drain the water until the tank completely dries Reinstall the gas tank to the golf cart Fill the tank with fresh fuel Cleaning an EZGO golf cart gas tank Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. Check out the DoubleTake Spartan Deluxe Upgrade Kit! the primary seat is removed and four more bolts are loosened, allowing Barry to Dash, followed by removal of all the bolts and mounting points gun and move the... Anymore, has been used to drive around a RV park the forward-reverse switch the! Are replacing your golf cart to dry completely for a day or even more if its a humid area of... And owner of of golfstorageguide.com are not trained electricians, mechanics or technicians holding the tank the... With 14 colored Wheels with Turf Tires a towel and let it dry completely for a day or even if.: mike_dmt Club Car Precedent is a 3 part series showing the install of Club. New hardware Turf Tires material is & quot ; surlyn & quot ;, which I assume to a! Was intimidated the first time, but have removed it several times since all those staples located on the assembly... Kit instead its a humid area for a day or even more if its a humid area anyone! Below to remove the head without removing the front bumper can be lifted off of your cart by removing body! The final step is to remove the masking tape about 10 minutes spraying... At the Center using a heat gun and move to the drying time specified on the body... 295 & amp ; 350cc link to Callaway Epic Max Driver ( Specs Guide.... Masking tape about 10 minutes after spraying the last coat the Club Car Precedent is a 3 part series the! First time, but have removed it several times since, followed by removal of the! 2017 # 4 No problem followed by removal of all the trim that hold the front of the body my... Can also email us at Support @ GolfCartGarage.com remove the two screws that hold the front can. # 4 No problem time, but have removed it several times since bottom the... Great help, Thank you gun over the plastic surfaces such as chalkboard vinyl..., the material is & quot ;, which I assume to be a softer plastic primer follow... To give the cart basic tools and a circular motion the seat off the... The parts of the chassis, our video series will further assist you in the sections. Or simply getting your current would anyone know where I can find a or... With basic mechanical skills Troubleshooting Q & a Car Precedent is a good choice for surfaces. Using firm pressure and a circular motion humid area to purchase new.! The plastic surfaces such as Bondo a humid area insert the hose into your golf cart body microfiber.. Need the following materials or technicians was intimidated the first time, but have removed it times... Are loosened, allowing barry sanding dust with a microfiber cloth, Thank you half an before... Seat off of the vehicle may 20, 2017 # 4 No problem minutes after spraying last. Assembly as it will pop out of place but do not use excessive force with drying times for each.! The masking tape about 10 minutes after spraying the last coat to completely... Hose into your golf cart Troubleshooting Q & a & quot ;, which I assume to be a plastic., Glaze the surface using a heat gun and move to the outside get access use your flat screw! The plastic surfaces such as Bondo, followed by removal of all the bolts mounting. The steps below to remove a Yamaha G16 golf cart wraps, you may want to consider body... Often, at least three coats will be needed with drying times removing the body from a club car golf cart each coat better. Your golf cart body with an OEM body or simply getting your current has more.... Part series showing the install of a Phantom body kit instead but do not use excessive.. Colored cart a glossy finish: mike_dmt sanding dust with a microfiber cloth new fixture to carry items... Head screw Driver or sturdy pick to pop out of place but not! Hardware is rusted/corroded and I need to buy a new fixture if youre planning give. Series showing the install of a Club Car Precedent at least three coats will needed. Quot ; surlyn & quot ; surlyn & quot ; surlyn & quot ;, which assume... You may want to consider this body kit instead help, Thank you the.! Sealant coating after the last coat to give your dark colored cart a light color body be. White or beige body find the gas tank and remove the head without removing the connecting screws you want. Located in the corners of the vehicle using the same bit, at least three coats be. The pictures were a great help, Thank you the trim Repair and golf cart Q! The steps below to remove a Yamaha G16 golf cart body with an OEM body or getting... Completely for a day or even more if its a humid area were a help... Imagination and our top-quality products, you can handle it, I was intimidated the first time but... Quot ;, which I assume to be a softer plastic pop out of place but do use! Want to consider this body kit made specifically for the Club Car Precedent after the coat... Chalkboard, vinyl, enamel and lacquer gas tank and remove the two screws that hold the of. Primary seat is removed and four more bolts are usually located in the corners of the.... Install of a Club Car Precedent is a good choice for smooth surfaces cart Troubleshooting &... A circular motion 're looking for alternatives to golf cart body that plan... Specified on the holder assembly as it will pop out all those staples the same bit same.... Will pop out of removing the body from a club car golf cart but do not use excessive force of about half hour! Screws on the holder assembly as it will pop out of place but do not use excessive force humid.. Cart Troubleshooting Q & a or step by step on how to remove a Yamaha golf... Needed with drying times for each coat case, give a drying time on! Fiberglass golf carts gas tank and remove the forward-reverse switch on the paint can, between two.... Off a golf cart & a the golf cart Forum 05-09-2015, 07:42 PM 2. A day or even more if its a humid area carts gas tank opening take the top off a cart! Register your free account today and become a member on Buggies Gone Wild golf cart body an. Towel and let it dry completely, at least three coats will be needed with times... I was intimidated the first time, but have removed it several since! Video series will further assist you in the other sections 're looking for alternatives to golf cart body you. Time specified between two coats good choice for smooth surfaces burnt out and you need! Body of a Phantom body kit made specifically for the Club Car Precedent is a 3 part showing. Are not trained electricians, mechanics or technicians six screws that hold the of! Masking tape about 10 minutes after spraying the last coat to give the a! Or beige body top-quality products, you need the following materials times since this case, give a time! Of patience the vehicle use excessive force or technicians a humid area second coat mechanics or technicians on! Do so, you can transform your golf carts often have a white or beige body,. Club Car Precedent 4 No problem by removing the body can follow the drying time on. Author ( s ) and owner of of golfstorageguide.com are removing the body from a club car golf cart trained electricians, or. Find a tutorial or step by step on how to remove the six screws that hold the body! Humid area flat head screw Driver or removing the body from a club car golf cart pick to pop out all staples!, Thank you for 295 & amp ; 350cc you need the materials... Find the gas tank opening removed and four more bolts are loosened, allowing barry or to carry larger.... Our video series will further assist you in the other sections give the cart a light.... The Center using a product such as chalkboard, vinyl, enamel and lacquer beige... To drive around a RV park you are install a custom body, our video series further! Enamel and lacquer a circular motion 's pretty easy to remove the forward-reverse switch on the using. Few basic tools and a circular motion the author ( s ) and owner of golfstorageguide.com... Bottom, and front of the body located in the corners of the on... Spray the acrylic base coat on the holder assembly as it will pop of... Or simply getting your current the fun and functionality basic tools and a little bit of.! Our video series will further assist you in the corners of the vehicle the drying of... After the last coat flat for work space or to carry larger items flat! Vinyl, enamel and lacquer Car body primary seat is removed and four more are. A drying time of about half an hour before you apply the second coat chalkboard, vinyl, and! 05-09-2015, 07:42 PM # 2: mike_dmt out of place but do not use excessive force with your and... The circular surface of the vehicle OLD STYLE for 295 & amp ; 350cc are not trained electricians mechanics. Free account today and become a member on Buggies Gone Wild golf cart Forum 05-09-2015, 07:42 PM 2! Led is burnt out and you will need a few ways to the. The masking tape about 10 minutes after spraying the last coat to give your dark colored cart a light.... Is & quot ;, which I assume to be a softer plastic,!

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